Quality Control

Quality Control Process for Barrier Reef Pools

Step 1: Mould Ready For Production

Every pool that is built has a 5 digit number so a pool can be tracked once it has left the site and for the Q.C process. The label is waxed and once the pool has been released off the mould the label will be flicked out to leave behind an indent of the digits.

Digit number for tracking
Tracking number

Step 2: Gelcoating

9.5m Venetian that has been gel-coated in Royal Blue. This is applied on at 0.8mm to 1.0mm. 9.5m Venetian that has been gel-coated in Sandstone –  again this is applied on at 0.8mm to 1.0mm.

9.5m Venetian pool shell
Gelcoating Venetian Pool shell 7.2m

Step 3: Tie-Laying With Vinyl Ester

VE is applied on at 1.5mm to 2.0 mm thick.

Tie Laying image
Image showing tie laying

Step 4: Skin, Re-Inforcement & Lifting Hook Application

Once the Skin has been applied all the Divinycell/Klegecell stiffeners are placed on the skin this is done as the resin is curing to give maximum bond.

The lifting hooks are glassed in on this stage so they can be used at a later date to release the pool off the mould.

These will be glassed over again for maximum strength.

Skin reinforcement image
Lifting hooks

Step 5: Reinforcement & Additional Skin

The reinforcement  is now applied. This will go over all the Divinycell/Klegecell and stiffeners and the hooks also are re-glassed for more strength.

This is then rolled to eliminate all of  the air trapped in the glass.

Reinforcement process
Strengthening Hooks

Step 6: Curing & Release From Mould

Pool built and once cured this will be released off the mould to be trimmed and detailed.
Brick ties have also been placed in the coping when the pool is built. This is so the pool can be tied into the concrete bond beam when it is installed in the ground.

9.5m Venetian pool being released off the mould. This is being lifted off with the hooks that have been glassed in as the pool was built.

Pool being cured for release
Venetian pool being released from mould

Step 7: Trimming, Final Inspection & Detailing

9.5m Venetian supported on drums to be trimmed and detailed and undergo  final QC  inspection. The skimmer box is cut and the main drain hole drilled before the pool leaves site. We keep the skimmer box cut-out as a sample which is filed,together with the pool number, shape, size and all detailed production records for future reference if required.

Venetian Pool on drums
Preparing Pool

Step 8: Finish Pool Ready For Delivery

A Venetian pool ready to be loaded onto the truck for delivery.

The truck driver will check all his paper work to  ensure all pool details are correct before the pool leaves the site.

Preparing pool for transport
Venetian pool ready to be lift on transport

Barrier Reef Pools Perth is widely acknowledged for its exceptional quality control measures when it comes to fibreglass pools. We have set ourselves apart as an industry leader through our unwavering commitment to maintaining the highest standards of quality. Here’s why we are renowned for having the best quality control in the fibreglass pool market:

Our manufacturing process is rigorous and meticulous. From the initial design phase to the final production stages, we adhere to stringent standards to ensure that every pool we produce meets our exacting requirements. We utilize premium materials, such as high-grade fibreglass and resins, carefully selected for their strength, durability, and resistance to environmental factors.

Our team of experienced craftsmen possesses in-depth knowledge and expertise in fibreglass pool manufacturing. With their attention to detail and skilled craftsmanship, they meticulously handcraft each pool to ensure superior structural integrity, flawless finishes, and overall excellence.

Quality assurance is a fundamental aspect of our operations. We have implemented rigorous checks and inspections throughout the manufacturing process to maintain consistent quality. Every stage, from the inspection of raw materials to the final assessment of the finished product, undergoes thorough examination to ensure adherence to the highest industry standards.

Request A Free Quote Today​

We invite you to visit our display centres or contact us today for a free quote and site appraisal. Let Barrier Reef Pools WA and its skilled, experienced and friendly sales staff work with you in selecting the very best design to meet your special needs.

View Our Brochure


Visit A Barrier Reef Pools Display Centre​ Today​

With three display centres around Perth, there is always someone close by to answer any questions you have on our fibreglass pools and to show you our extensive range of pools.

Our Mandurah display is undergoing a large renovation. We are still open for business.

Joondalup Display Centre
O'Connor Display Centre
Mandurah Display Centre
Share This Page: